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Vertical Turning Lathe Machine India

Vertical Turning Lathe Machine in India: Karam Machine – Prime Manufacturers

In the realm of precision engineering and manufacturing, the Vertical Turning Lathe (VTL) machine stands out as one of the most crucial tools for industries that require high precision in turning large and heavy workpieces. The Vertical Turning Lathe machine is designed to perform a variety of tasks, including turning, boring, milling, and drilling, all with a high degree of accuracy and efficiency. In India, Karam Machine has established itself as one of the leading manufacturers of vertical turning lathes, catering to industries such as automotive, aerospace, heavy machinery, and steel.

What is a Vertical Turning Lathe Machine?

A Vertical Turning Lathe (VTL) machine is a type of CNC (Computer Numerical Control) machine that uses a vertical axis to rotate the workpiece while the tool moves along the horizontal axis. This configuration is especially beneficial for large and heavy workpieces that are difficult to handle with conventional horizontal lathes. The vertical orientation provides better stability, reduces vibration, and allows for more precise machining of large and heavy components. VTL machines are used for various operations like turning, facing, boring, drilling, and threading. They are commonly used for machining large parts such as flywheels, brake drums, engine blocks, and other heavy components typically found in the automotive, steel, and aerospace industries. These machines are essential in the manufacturing process where accuracy, efficiency, and the ability to work with larger components are paramount.

Karam Machine – Pioneers in Vertical Turning Lathe Manufacturing

Karam Machine has made a mark in the Indian market as one of the prime manufacturers of vertical turning lathes. The company is known for delivering high-performance machines designed to meet the specific requirements of industries that demand precise and efficient machining. With a strong commitment to quality and innovation, Karam Machine has become a trusted name for businesses seeking reliable VTL machines that enhance productivity and performance.

Why Choose Karam Machine for Vertical Turning Lathe Machines?

  1. Precision Engineering: Karam Machine is dedicated to delivering products that are engineered to the highest standards. Each vertical turning lathe produced by the company is built with meticulous attention to detail, ensuring that every component is crafted for optimal performance. This focus on precision engineering makes Karam Machine a preferred choice for industries that require consistent accuracy.

  2. Advanced Technology: The company integrates the latest technology into their machines, ensuring that they are equipped with modern features for improved operational efficiency. Karam Machine uses advanced CNC systems, which allow operators to control and automate the machining process. This results in improved cycle times, reduced errors, and a higher level of precision.

  3. Custom Solutions: Recognizing that every industry and business has unique requirements, Karam Machine offers customized solutions. They work closely with clients to understand their needs and develop tailored vertical turning lathe machines that address specific challenges. Whether it's a unique design, complex part specifications, or special materials, Karam Machine is committed to delivering machines that meet exact client demands.

  4. Durability and Robustness: Vertical turning lathe machines manufactured by Karam Machine are built to last. The company uses high-quality materials and adheres to stringent manufacturing processes to ensure that their machines are both durable and robust. This durability ensures minimal downtime, lower maintenance costs, and long-term operational efficiency, providing businesses with a significant return on investment.

  5. Cost-Effective Solutions: Karam Machine strives to provide cost-effective solutions without compromising on quality. Their VTL machines are competitively priced, making them accessible to a wide range of industries in India. The company's efficient production process and focus on reducing operational costs allow them to offer high-performance machines at affordable prices.

Industries Benefiting from Vertical Turning Lathe Machines

Karam Machine’s vertical turning lathes serve a wide range of industries in India. Some of the key sectors that benefit from the use of these machines include:

  • Automotive Industry: Vertical turning lathes are used to manufacture large, complex parts such as brake drums, flywheels, and gear components.

  • Aerospace Industry:Precision machining is crucial for the aerospace sector, and VTL machines play a critical role in the production of large components like turbine blades and engine parts.

  • Heavy Machinery: In the heavy machinery sector, VTL machines are used to produce parts for machines used in construction, mining, and other heavy industries.

  • Steel and Metal Processing: VTL machines are ideal for machining large, heavy metal parts, including rollers, shafts, and other critical components.

UNIT VTL-1 VTL-1.2 VTL-1.5 VTL-2 VTL-2.5 VTL-3 VTL-3.5 VTL-4
Table Diameter mm 1000 1200 1500 2000 2500 3000 3500 4000
Max. Turning Dia mm 1200 1350 1850 2500 3000 3500 4000 4500
Working Height Under Cross Rail mm 700 1000 1200 1500 1700 2000 2200 2500
Ram Heads on Cross Rail No. One One One One One One One One
Vertical Travel of Ram Head mm 450 650 800 1000 1000 1200 1500 1500
Swivel Angle of Ram Head Deg. +/-35 +/-35 +/-35 +/-35 +/-35 +/-35 +/-35 +/-35
Table Speeds No. 5 5 5 6 6 6 6 6
Range of Table Speeds RPM 9 to 90 9 to 90 5 to 50 5 to 30 5 to 25 5 to 25 5 to 20 5 to 20
Feeds for Horizontal & Vertical Travels No. 6 6 6/td> 6 6 6 6 6
Range of Feeds, Horizontal & Vertical mm/min 1.5 to 9 1.5 to 9 1.5 to 9 1.5 to 9 0.5 to 5 0.5 to 5 0.5 to 5 0.5 to 5
Main Motor Drive H.P. 7.5 10 20 25 30 40 50 60
Motor for Vertical Travel of Cross Rail H.P. 2 2 3 3 3 5 5 5
Motor for Rapid Traverse H.P. 2 2 3 3 3 5 5 5
  • Heavy-Duty Chuck
  • Tool Post
  • Coolant System
  • Chip Conveyor
  • Hydraulic System
  • Workpiece Safety Guards
  • Manual Lubrication System
  • Lighting System
  • Control Panel with DRO (Digital Readout)
  • Maintenance Toolkit
  • CNC Controller
  • Live Tooling Attachment
  • Extended Worktable Diameter
  • Automatic Tool Changer (ATC)
  • Rotary Encoder
  • Advanced Hydraulic Clamping System
  • Spindle Speed Variator
  • Dust and Mist Collection System
  • Custom Tooling Solutions
  • Vibration Dampening Mounts
  • Aerospace
  • Automotive
  • Energy
  • Railways
  • Oil and Gas
  • Heavy Engineering
  • Shipbuilding
  • Defense
  • Construction

Conclusion

Karam Machine has earned a solid reputation as a leading manufacturer of Vertical Turning Lathe machines in India. Their commitment to quality, innovation, and customer satisfaction has made them a trusted partner for industries across the country. By offering precision-engineered machines, advanced technology, and customizable solutions, Karam Machine continues to support the growth and success of businesses requiring high-quality turning solutions. With their durable and cost-effective VTL machines, Karam Machine is well-positioned to meet the diverse needs of the modern manufacturing sector in India.